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Customizable Coating Laboratory Equipment

Product Introduction
Customizable Coating Laboratory Equipment is a precision coating experimental platform tailored by Potop to meet specific customer process requirements. The equipment mainly consists of modules such as the unwinding unit, treatment tank, water tank, and underwater winding unit. It utilizes the immersion coating process, where the substrate is fully or partially immersed in a liquid substance, utilizing adsorption and penetration properties to uniformly attach the liquid onto the substrate surface, achieving an even coating effect. The equipment can be flexibly customized according to different material characteristics and process requirements, making it an ideal tool for research, development, and process validation in fields such as functional films and battery separators.
DESCRIPTION
Key Features
● Customized on Demand, Flexible Matching
The core units of the equipment (unwinding, tanks, winding, etc.) can be modularly combined and custom-designed based on the customer's specific process needs, meeting the R&D requirements of different materials and coating processes.
 
● Precise Drive and Tension Control
The winding unit adopts a center-driven constant tension control scheme using a servo motor + magnetic powder clutch, ensuring neat winding and constant tension.
 
● Comprehensive Guiding and Tension System
Equipped with a guiding system (suitable for both transparent and opaque films) to correct web deviation in real-time. A multi-point tension roller layout precisely controls web tension, ensuring coating quality.
 
● Professional Immersion Coating Process Implementation
The equipment is optimized for the immersion coating process. It utilizes a gradient roller layout for top and bottom web threading, extending the substrate's immersion path in the tank to ensure sufficient coating adsorption and penetration.
 
Applications & Industries
Industries: New Energy, Functional Films, Filter Materials, New Materials, Chemical Industry.
Fields:
a.Battery Separators: Immersion modification and functional coating preparation for lithium-ion battery separators.
 
b.Functional Films: Coating process development for high-performance films such as antistatic films and barrier films.
 
c.Filter Media Industry: Uniform coating and functionalization treatment of filter materials.
 
d.Porous Materials: Suitable for uniform coating of porous substrates to achieve functional modification.
 
Main Technical Specifications
 
Pneumatic Shaft Width 400mm
Guide Roller Ф60 mm, Width: 400 mm 
Tension Speed 0-5 m/min, Adjustable 
Tension Roller Φ60 mm, Width: 400 mm
Tension Steel Roller Diameter φ80 mm, Roller Face Length: 400 mm

 

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